{"id":11097,"date":"2026-08-18T07:17:05","date_gmt":"2026-08-18T07:17:05","guid":{"rendered":"https:\/\/micromotorpro.com\/?p=11097"},"modified":"2026-08-18T07:19:29","modified_gmt":"2026-08-18T07:19:29","slug":"rated-torque-vs-stall-torque","status":"publish","type":"post","link":"https:\/\/micromotorpro.com\/de\/rated-torque-vs-stall-torque\/","title":{"rendered":"Rated Torque vs Stall Torque: Which Value Should Engineers Use?"},"content":{"rendered":"<p>When reviewing a DC motor or DC gear motor datasheet, engineers often encounter two values that differ significantly: Rated Torque and Stall Torque.<\/p>\n\n\n\n<p>If a motor has a rated torque of only 2 N\u00b7m but a stall torque of 5 N\u00b7m, should the design calculation be based on 2 N\u00b7m or 5 N\u00b7m?<\/p>\n\n\n\n<p>For mechanisms that must run continuously, the rated torque or the manufacturer&#8217;s defined continuous torque should generally be used as the primary selection criterion, rather than designing the normal operating point around stall torque. The key to understanding rated torque vs stall torque is not comparing which number is larger, but recognizing what the normal operating point and the zero-speed limit each represent.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1674\" height=\"928\" src=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve.webp\" alt=\"tsl motor 22mm coreless gear motor performance curve\" class=\"wp-image-11099\" srcset=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve.webp 1674w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-300x166.webp 300w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-1024x568.webp 1024w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-768x426.webp 768w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-1536x851.webp 1536w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-18x10.webp 18w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-22mm-coreless-gear-motor-performance-curve-1000x554.webp 1000w\" sizes=\"(max-width: 1674px) 100vw, 1674px\" \/><figcaption class=\"wp-element-caption\">tsl motor 22mm coreless gear motor performance curve<\/figcaption><\/figure>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Key Takeaways<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Use Rated Torque for continuous operation.<\/li>\n\n\n\n<li>Use Stall Torque to assess zero-speed limits.<\/li>\n\n\n\n<li>Stall Torque is not continuous torque.<\/li>\n\n\n\n<li>Higher current causes much greater heat.<\/li>\n\n\n\n<li>Peak Torque requires a defined duration and duty cycle.<\/li>\n\n\n\n<li>Gearbox torque limits must also be checked.<\/li>\n\n\n\n<li>Always specify torque, speed, and operating time.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">What Is the Difference Between Rated Torque, Continuous Torque, Peak Torque, and Stall Torque?<\/h2>\n\n\n\n<p>These parameters often appear in datasheets from different manufacturers, but they do not represent the same operating capability.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td>Parameter<\/td><td>Engineering Meaning<\/td><td>Suitable For<\/td><\/tr><tr><td><strong>Nenndrehmoment<\/strong><\/td><td>The rated operating torque of the motor under specified voltage, speed, and thermal conditions<\/td><td>Normal motor selection and continuous operating point<\/td><\/tr><tr><td><strong>Continuous Torque<\/strong><\/td><td>Torque that can be maintained for an extended period under specified cooling and ambient conditions without exceeding the permissible temperature rise<\/td><td>Long-duration operation and thermal design<\/td><\/tr><tr><td><strong>Peak Torque<\/strong><\/td><td>Higher torque permitted for a short period<\/td><td>Starting, acceleration, impact loads, and short-duration gripping<\/td><\/tr><tr><td><strong>Stall Torque<\/strong><\/td><td>Torque when the motor output shaft speed is zero, usually corresponding to a very high stall current<\/td><td>Assessing limiting capability and short-duration overload<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>It is important to note that terminology is not fully standardized across manufacturers. What engineers really need to identify is not the label itself, but which parameter represents sustainable operating capability and which represents a short-duration or zero-speed limit.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why Do Torque Parameters Look Different Across Manufacturers?<\/h2>\n\n\n\n<p>When engineers compare datasheets from different manufacturers, they will find that torque parameter names are not completely standardized. Many DC motor datasheets from Chinese miniature motor manufacturers such as <a href=\"https:\/\/micromotorpro.com\/de\/\">TSL MOTOR<\/a>, as well as from <a href=\"https:\/\/www.maxongroup.com\/en\" target=\"_blank\" rel=\"noopener\">Maxon<\/a>, commonly list No-load Speed, Rated\/Nominal Speed, Rated\/Nominal Torque, Rated Current, Stall Torque, and Stall Current.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"727\" src=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-1024x727.webp\" alt=\"tsl motor coreless brushless motor kw1510 specifications\" class=\"wp-image-11100\" srcset=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-1024x727.webp 1024w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-300x213.webp 300w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-768x546.webp 768w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-1536x1091.webp 1536w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-18x12.webp 18w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications-1000x710.webp 1000w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/tsl-motor-coreless-brushless-motor-kw1510-specifications.webp 1588w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">tsl motor coreless brushless motor kw1510 specifications<\/figcaption><\/figure>\n\n\n\n<p>This format is straightforward for initial selection because customers usually need to answer two questions first: How much torque can the motor continuously provide at the target speed? And, if the starting load is high, the load suddenly increases, or the mechanism jams, approximately what maximum torque and current may occur? The first question determines the normal operating point; the second is used to assess short-term margin and abnormal operating conditions.<\/p>\n\n\n\n<p>Other manufacturers may use terms such as Maximum Continuous Torque, Peak Torque, or Intermittent Torque, and may also provide more complete data such as torque constant, thermal resistance, thermal time constant, and a torque-speed curve.<\/p>\n\n\n\n<p>Although the terminology differs, the first screening step should still be to confirm the continuous operating torque at the target speed, and then review Stall Torque and Stall Current.<\/p>\n\n\n\n<p>For example, if a device requires 300 rpm and a normal load of 300 g\u00b7cm, first confirm whether the motor&#8217;s Rated, Nominal, or Continuous Torque near 300 rpm can cover 300 g\u00b7cm. Once this condition is met, use Stall Torque, Stall Current, or the manufacturer&#8217;s defined short-duration high-torque parameter to evaluate starting and extreme-load margin.<\/p>\n\n\n\n<p>TSL MOTOR&#8217;s product datasheets also use this intuitive structure. For example, the <a href=\"https:\/\/micromotorpro.com\/de\/produkt\/planetary-gear-dc-motor-with-encoder\/\">TSL-24GP-370-EN<\/a> Planetary Gear DC Motor lists Rated Load and Stall data in the same performance table, allowing customers to quickly compare the operating point with the limit point.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why Are Peak Torque, Starting Torque, and Stall Torque Often Similar?<\/h2>\n\n\n\n<p>These three parameters are often grouped together in motor datasheets, sales materials, and customer discussions, and are sometimes treated as approximately equivalent. Strictly speaking, however, they do not have exactly the same physical definition.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img decoding=\"async\" width=\"500\" height=\"364\" src=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/portescap-max-continuous-operation.webp\" alt=\"portescap max continuous operation\" class=\"wp-image-11101\" srcset=\"https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/portescap-max-continuous-operation.webp 500w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/portescap-max-continuous-operation-300x218.webp 300w, https:\/\/micromotorpro.com\/wp-content\/uploads\/2026\/08\/portescap-max-continuous-operation-16x12.webp 16w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><figcaption class=\"wp-element-caption\">portescap max continuous operation(image from <a href=\"https:\/\/www.portescap.com\/-\/media\/project\/automation-specialty\/portescap\/portescap\/pdf\/specification-pdfs\/specifications_16ecp36.pdf?rev=b48f780594094a2392a81bb7c0bf7305\" target=\"_blank\" rel=\"noopener\">portescap.com<\/a>)<\/figcaption><\/figure>\n\n\n\n<p>Stall Torque has the clearest definition: it is the torque produced when the motor output shaft speed falls to zero. At this point, back EMF is zero. If there is no current limiting, the winding current is mainly limited by the winding resistance and is therefore usually very high.<\/p>\n\n\n\n<p>Starting Torque is the torque a motor can produce as it begins to rotate from rest. For a simple permanent-magnet brushed DC motor, if rated voltage is applied directly, the driver does not actively limit current, and the speed at the instant of starting is close to zero, the electrical condition at that instant is indeed very close to a stall condition. Starting torque may therefore be close to stall torque.<\/p>\n\n\n\n<p>However, an actual product may not allow current to rise to the theoretical stall current. Power-supply output capacity, battery internal resistance, driver current limit, PWM, soft start, and control algorithms can all restrict starting current. Therefore, Starting Torque may be close to Stall Torque, but the two values should not be assumed to be exactly equal.<\/p>\n\n\n\n<p>Peak Torque has a broader meaning. It refers to a higher torque that a motor or actuator is permitted to reach for a limited time and does not require the output shaft speed to be zero. Starting, rapid acceleration, overcoming an instantaneous impact, force generation by a robot joint, or quickly increasing the gripping force of a dexterous hand may all use peak torque.<\/p>\n\n\n\n<p>A more accurate way to understand the relationship is therefore: Starting Torque may be close to Stall Torque; Peak Torque may also lie in a similar high-torque region, but the three parameters are not directly interchangeable. For a structurally simple miniature DC motor without complex current control, these values may sometimes be relatively close, so manufacturers may discuss them as similar measures of short-duration maximum capability.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why Can a High Stall Torque Not Be Used Directly as Continuous Operating Torque?<\/h2>\n\n\n\n<p>This can be understood from the most basic electrical relationship of a DC motor. During steady operation, the voltage applied to the winding mainly consists of two components: the voltage drop across the winding resistance and the back electromotive force (Back EMF) generated by motor rotation.<\/p>\n\n\n\n<p class=\"has-text-align-center\">This can be simplified as: V \u2248 I \u00d7 R + Back EMF<\/p>\n\n\n\n<p>Back EMF is related to motor speed. The faster the motor rotates, the higher the back EMF, which limits additional current flowing into the winding. When the output shaft is completely locked, Speed = 0, so Back EMF \u2248 0.<\/p>\n\n\n\n<p>At this point, the winding no longer relies on back EMF to limit the current. If the driver does not provide current limiting, the steady-state current is mainly restricted by the winding resistance. This is the fundamental reason stall current is often significantly higher than rated current.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">The Real Problem Is Not Simply &#8216;High Current&#8217;\u2014Heat Increases with I\u00b2<\/h2>\n\n\n\n<p>One of the main sources of heat in a motor winding is copper loss: Pcu = I\u00b2R.<\/p>\n\n\n\n<p>This means that doubling the current does not simply double the heat. Considering only the winding&#8217;s I\u00b2R loss, doubling the current increases the copper loss to approximately four times its original value.<\/p>\n\n\n\n<p>R \u00d7 I\u00b2 describes Joule heating, and maximum continuous current is fundamentally limited by the permissible winding temperature. Because torque is approximately proportional to current within the normal magnetic operating range, maximum continuous current also determines maximum continuous torque.<\/p>\n\n\n\n<p>A real specification illustrates this issue clearly. The specifications of <a href=\"https:\/\/micromotorpro.com\/de\/produkt\/mini-drone-motor-16mm-type-tsl-cl0716\/\">TSL-CL0716<\/a> Series model TSL-CL0716-018152 are as follows:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Parameter<\/strong><\/td><td><strong>Official Specification<\/strong><\/td><\/tr><tr><td>Rated Torque (At Max. Efficiency)<\/td><td>2.56<\/td><\/tr><tr><td>Rated Current (At Max. Efficiency)<\/td><td>0.491 A<\/td><\/tr><tr><td>Stall Torque<\/td><td>13.96 g\u00b7cm<\/td><\/tr><tr><td>Stall Current<\/td><td>2.18 A<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>The stall torque is approximately 5.45 times the rated continuous torque, while the stall current is also close to four times the rated current. If only the I\u00b2R copper-loss term at the same winding resistance is compared: (2.18 \/ 0.491)\u00b2 \u2248 19.71.<\/p>\n\n\n\n<p>In other words, for this specific model, the I\u00b2R copper-loss term at stall current is approximately 19.7 times that at the rated operating-point current. This figure cannot be generalized to all motors, nor does it mean that the motor&#8217;s total heat generation will necessarily increase by exactly 19.7 times. However, it clearly demonstrates why Stall Torque cannot simply be used as Continuous Torque.<\/p>\n\n\n\n<p>If different datasheets use units such as g\u00b7cm, mN\u00b7m, N\u00b7cm, kgf\u00b7cm, or oz\u00b7in, you can first use TSL MOTOR&#8217;s <a href=\"https:\/\/micromotorpro.com\/de\/torque-unit-converter-and-calculate\/\">Drehmoment Einheitenumrechner<\/a> to convert them to a common unit before comparing operating points.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Mechanical Output Power Is Zero at Stall, but the Winding Still Generates Significant Heat<\/h2>\n\n\n\n<p>Mechanical output power can be expressed as: Mechanical Power = Torque \u00d7 Angular Speed. At stall, although the motor can produce substantial torque, Speed = 0, so the mechanical output power is actually zero.<\/p>\n\n\n\n<p>The electrical input energy is not effectively converted into mechanical motion at the shaft; a significant portion is ultimately converted into heat in the winding and other components. This is why &#8216;high stall torque&#8217; should not be interpreted as &#8216;maximum motor output power at stall.&#8217;<\/p>\n\n\n\n<p>From a thermal-management perspective, prolonged stall is a highly unfavorable condition: current is high, while a miniature motor has limited thermal capacity and heat-dissipation area. If the temperature exceeds the tolerance of the winding insulation, magnets, brushes, or other components, performance degradation or even permanent damage may occur.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Should Engineers Use Rated Torque or Stall Torque?<\/h2>\n\n\n\n<p>If the equipment must run continuously\u2014for example, a pump, conveyor mechanism, automation device, or DC gear motor application\u2014first check whether the Rated Torque, Nominal Torque, or manufacturer-defined Continuous Torque at the target speed meets the load requirement.<\/p>\n\n\n\n<p>Stall Torque is used to determine the limiting torque the motor can produce when the output shaft stops, as well as the current and mechanical load that may occur if the mechanism jams. It helps engineers understand the motor&#8217;s ultimate margin, but it generally does not represent an operating point suitable for long-term operation.<\/p>\n\n\n\n<p>Therefore, when comparing rated torque vs stall torque, use the following sequence:<\/p>\n\n\n\n<p>Does normal operation meet the requirement? \u2192 Check Rated Torque.<\/p>\n\n\n\n<p>How much capacity is available under stall or extreme load? \u2192 Check Stall Torque.<\/p>\n\n\n\n<p>If the normal load is already very close to Stall Torque, the selection should be re-evaluated even if the motor can still run during a short test. Friction, temperature, assembly error, and load fluctuation may all push the motor further into the high-current region.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why Is a Dexterous Hand a Typical Case for Understanding Stall Torque?<\/h2>\n\n\n\n<p>A dexterous hand differs noticeably from ordinary continuously rotating equipment: after the motor closes the finger, the output speed may approach zero, yet the finger must still generate gripping force.<\/p>\n\n\n\n<p>For example, when lifting a relatively heavy object, the finger must move during the closing stage and then build a higher gripping force after contacting the object. At that moment, the motor may enter a low-speed, high-current, high-torque region, and may even briefly approach the system&#8217;s defined peak torque or stall region.<\/p>\n\n\n\n<p>This capability is valuable. If a dexterous hand were sized so that the motor could sustain the maximum occasional gripping load indefinitely in continuous operation, the motor, gearbox, and structure might all need to be significantly larger. Therefore, after validation of the drive, mechanical, and thermal design, using short-duration peak capability to achieve higher torque density is a reasonable design approach.<\/p>\n\n\n\n<p>The most important point, however, is that this high-torque capability is a short-duration capability.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">&#8216;Gripping a Heavy Object&#8217; and &#8216;Holding a Heavy Object for a Long Time&#8217; Are Two Different Operating Conditions<\/h2>\n\n\n\n<p>These two operating conditions should be separated during the design stage. The gripping stage is usually brief. The fingers close quickly, contact the target, and then need to establish a relatively large normal force. During this stage, short-duration torque above the continuous torque and approaching stall torque may be used, provided that the controller current limit, motor thermal model, and mechanical structure permit it.<\/p>\n\n\n\n<p>The holding stage may last for several seconds, tens of seconds, or even longer. If current close to stall current is continuously applied to maintain gripping force, the winding will continuously generate I\u00b2R heat loss. This is particularly unfavorable for a compact dexterous hand because the motors are small and multiple actuators may be concentrated in a limited space, making it difficult to dissipate the total heat quickly.<\/p>\n\n\n\n<p>Therefore, an actuator capable of producing a large gripping force for a short time is not necessarily suitable for maintaining the same force over a long period at the same current. This does not indicate insufficient performance; peak capability and continuous capability are fundamentally two different engineering metrics.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What Should Be Done If a Dexterous Hand Must Maintain a High Gripping Force for a Long Time?<\/h2>\n\n\n\n<p>One approach is to use current control. After the fingers contact the object and reach the target gripping force, the motor is no longer driven continuously at maximum current. Instead, the holding current is reduced to a level that can maintain the task while remaining within the motor&#8217;s continuous thermal limit.<\/p>\n\n\n\n<p>Another approach is to reduce the motor torque required for long-term holding through the mechanical design\u2014for example, by adjusting the gear ratio to suit the application or by using a worm gear, self-locking lead screw, mechanical lock, or another transmission method that provides holding capability. In this way, the motor is mainly responsible for establishing gripping force rather than continuously bearing the entire load throughout the holding stage.<\/p>\n\n\n\n<p>A realistic duty cycle must also be established. Holding a 500 g object for 2 seconds and holding the same object for 5 minutes impose entirely different requirements on the thermal design of the motor and actuator. For long-duration holding tasks, simply confirming that &#8216;stall torque is sufficient&#8217; is far from enough.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">A DC Gear Motor Has a Second Limitation: The Gearbox May Not Be Able to Transmit the Motor&#8217;s Full Stall Torque<\/h2>\n\n\n\n<p>For a DC gear motor, there is an additional layer to the assessment compared with a bare motor. In theory, a gearbox increases output torque by reducing speed, but the torque that can actually be used is also limited by gearbox efficiency, gear material, tooth-root strength, bearings, output shaft, and the number of gear stages. Even if the motor itself can produce greater stall torque, it should not be assumed that the gearbox can transmit that torque continuously.<\/p>\n\n\n\n<p>Professional gearheads usually specify Max. Continuous Torque and Max. Intermittent Torque separately. For example, the official specifications of the <a href=\"https:\/\/www.maxongroup.com\/maxon\/view\/product\/gear\/planetary\/gp16\/401954?download=show\" target=\"_blank\" rel=\"noopener\"><u>Maxon GP 16 C Planetary Gearhead<\/u><\/a> list the two values independently. This means that gear motor selection must satisfy both conditions: the motor must not exceed its permissible thermal load, and the gearbox must not exceed its permissible mechanical load.<\/p>\n\n\n\n<p>Therefore, when the theoretical Stall Torque of a high-ratio DC gear motor appears very high, Motor Stall Torque \u00d7 Gear Ratio should not be used directly as the output torque available for continuous operation. TSL MOTOR&#8217;s DC Gear Motor datasheets generally present Rated Load and Stall data for the motor-and-gearbox assembly as a whole, allowing customers to assess the actual operating point of the complete drive directly.<\/p>\n\n\n\n<p>If you also need to determine the gear ratio, output speed, torque, and gearbox type, see TSL MOTOR&#8217;s <a href=\"https:\/\/micromotorpro.com\/de\/dc-gear-motor-working-types-selection-guide\/\"><u>DC Gear Motor Selection Guide<\/u><\/a>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">A More Reliable Motor Sizing Sequence<\/h2>\n\n\n\n<p>For an actual project, first determine the continuous load torque and speed genuinely required during normal equipment operation. Then select the motor and gearbox according to the manufacturer&#8217;s defined rated torque, nominal torque, or continuous torque.<\/p>\n\n\n\n<p>Next, calculate the peak torque during starting, acceleration, clamping, and impact, and confirm that the peak duration and duty cycle are within the permissible range.<\/p>\n\n\n\n<p>Finally, evaluate abnormal conditions such as a jammed mechanism, a mechanical end stop, fully closed fingers, or a locked output shaft. <\/p>\n\n\n\n<p>In these cases, the main purpose of stall torque and motor stall current is to assess controller protection, overcurrent limiting, mechanical strength, and safety under abnormal conditions\u2014not to treat Stall Torque as a normal operating point. <\/p>\n\n\n\n<p>For frequently repeated cyclic motions, RMS current should also be calculated, and temperature rise should be verified under the motor&#8217;s actual installation conditions.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Why Is Saying Only &#8216;I Need 500 g\u00b7cm of Torque&#8217; Not Enough for a Motor Manufacturer?<\/h2>\n\n\n\n<p>The same 500 g\u00b7cm can represent entirely different engineering requirements.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Customer&#8217;s Actual Requirement<\/strong><\/td><td><strong>Corresponding Engineering Question<\/strong><\/td><\/tr><tr><td>500 g\u00b7cm continuous operation for 30 minutes<\/td><td>Continuous \/ Rated Torque<\/td><\/tr><tr><td>Normal load: 200 g\u00b7cm; starting load: 500 g\u00b7cm for 0.2 seconds<\/td><td>Peak \/ Starting \/ Stall Torque<\/td><\/tr><tr><td>After gripping an object, the finger holds 500 g\u00b7cm for 5 minutes at zero speed<\/td><td>Zero-speed Holding + Thermal Management<\/td><\/tr><tr><td>The motor reaches 500 g\u00b7cm when the mechanism is completely jammed<\/td><td>Stall Torque<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Therefore, when requesting a quotation for a DC motor or DC gear motor, you should provide not only the torque value but also the speed, duration, motion cycle, and whether zero-speed holding is required. This is why simply telling a manufacturer &#8216;I need 500 g\u00b7cm&#8217; is usually not enough for reliable motor selection.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Need to Select a DC Motor or DC Gear Motor?<\/h2>\n\n\n\n<p>If you are selecting a motor for a prototype, robot actuator, dexterous hand, automation mechanism, or another OEM project, you can first review TSL MOTOR&#8217;s DC Motor product range and Planetary Gear Motor product range. The current product line covers brushed DC motors, coreless motors, BLDC motors, and multiple gearbox structures, which can be combined according to the application&#8217;s speed, torque, and size requirements.<\/p>\n\n\n\n<p><strong>DC Motor: <\/strong><a href=\"https:\/\/micromotorpro.com\/de\/produktkategorie\/dc-motor\/\"><u>https:\/\/micromotorpro.com\/product-category\/dc-motor\/<\/u><\/a><\/p>\n\n\n\n<p><strong>DCGear Motor: <\/strong><a href=\"https:\/\/micromotorpro.com\/de\/produktkategorie\/gleichstrom-getriebemotor\/planetengetriebemotor\/\"><u>https:\/\/micromotorpro.com\/product-category\/dc-gear-motor<\/u><\/a><\/p>\n\n\n\n<p>For standard models and early-stage prototypes, evaluation can begin with existing specifications. Small-batch customization is also available for special voltage, speed, gear ratio, output shaft, encoder, and driver requirements.<\/p>\n\n\n\n<p>For an inquiry, provide at least: Rated Voltage + Continuous Torque + Peak Torque + Speed + Peak Duration + Duty Cycle + Holding Time + Size Limit + Estimated Quantity<\/p>\n\n\n\n<p>In particular, do not provide only stall torque. For robot or dexterous-hand projects that must hold a load continuously, holding time should be specified separately so that the thermal load of the motor and gearbox can be properly assessed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>For most DC motor and DC gear motor applications, selection should first focus on the torque that can be used continuously at the target speed. Depending on the manufacturer, this parameter may be labeled Rated Torque, Nominal Torque, or Maximum Continuous Torque. Stall Torque is better used to assess the zero-speed limit, jammed conditions, starting margin, and the maximum current the driver must handle; it should not be used directly as the normal continuous operating torque.<\/p>\n\n\n\n<p>For applications such as robot joints and dexterous hands that experience short-duration high loads, Stall Torque or short-duration capability near the stall region can be used appropriately, but Peak Duration, Duty Cycle, Current Limit, and heat-dissipation conditions must all be considered. In particular, when an actuator must hold a load for a long time at zero speed, confirming only that Stall Torque is sufficient does not demonstrate that the motor is suitable for the task.<\/p>\n\n\n\n<p>Therefore, when engineers compare rated torque vs stall torque, the first question should not be &#8216;Which number is larger?&#8217; but rather: At what speed must this torque be produced, and for how long? Only after these two conditions are defined do the other torque parameters in the datasheet become truly meaningful.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">FAQ<\/h2>\n\n\n\n<h4 class=\"wp-block-heading\">Q1:Can I Use Stall Torque to Select a DC Motor?<\/h4>\n\n\n\n<p>Generally, Stall Torque should not be used directly as the normal selection torque. For continuous operation, first check the Rated Torque, Nominal Torque, or Continuous Torque at the target speed. Stall Torque is more suitable for assessing the zero-speed limit and short-duration overload capability.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Q2: Is Starting Torque the Same as Stall Torque?<\/h4>\n\n\n\n<p>Not exactly. When a simple DC motor is powered directly without current limiting, its operating condition at the instant of starting may be close to stall, so Starting Torque may approach Stall Torque. However, driver current limiting, PWM, soft start, and other factors will change the actual starting torque.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Q3:How Long Can a Motor Operate at Stall Torque?<\/h4>\n\n\n\n<p>There is no fixed duration applicable to every motor. At stall, Back EMF is close to zero, and the current and I\u00b2R copper loss rise rapidly. The permissible duration therefore depends on the winding, Current Limit, Thermal Time Constant, heat dissipation, and initial temperature. Ordinary Stall Torque should not be interpreted as sustainable operating torque.<\/p>","protected":false},"excerpt":{"rendered":"<p>When reviewing a DC motor or DC gear motor datasheet, engineers often encounter two values that differ significantly: Rated Torque and Stall Torque. If a motor has a rated torque of only 2 N\u00b7m but a stall torque of 5 N\u00b7m, should the design calculation be based on 2 N\u00b7m or 5 N\u00b7m? For mechanisms [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":11102,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[93],"tags":[334,152,340,339,343,337,341,336,335,342,333,338],"class_list":["post-11097","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-torque","tag-dc-gear-motor","tag-dc-motor-selection","tag-dc-motor-torque","tag-motor-engineering","tag-motor-sizing","tag-motor-thermal-management","tag-peak-torque","tag-rated-torque","tag-stall-current","tag-stall-torque","tag-torque-speed-curve"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/posts\/11097","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/comments?post=11097"}],"version-history":[{"count":2,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/posts\/11097\/revisions"}],"predecessor-version":[{"id":11105,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/posts\/11097\/revisions\/11105"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/media\/11102"}],"wp:attachment":[{"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/media?parent=11097"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/categories?post=11097"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/micromotorpro.com\/de\/wp-json\/wp\/v2\/tags?post=11097"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}